Engineering & Integration Services

Delivering expert automation solutions through advanced controls design and seamless integration to optimize your performance.

Services

Comprehensive Controls Design & Engineering

At Stealth Automation, we engineer comprehensive control system solutions designed to optimize your operations from the ground up. Our approach integrates advanced PLC-based control systems with intuitive operator interfaces, ensuring seamless coordination of all components—from sensors and instrumentation to power distribution and machine safety.

We specialize in developing robust control solutions, primarily utilizing Allen Bradley platforms, while maintaining expertise across multiple communication protocols such as Modbus, Ethernet/IP, and Profibus. Our designs prioritize both functionality and usability, creating operator interfaces that offer comprehensive visibility and control over the entire system.

Each project begins with meticulous electrical and control panel design, ensuring the proper specification of components and safe power distribution while maximizing overall system efficiency. From the initial concept to full implementation and ongoing support, Stealth Automation delivers control systems that enhance productivity, improve safety, and provide the operational insights needed for optimal performance and continuous improvement.

Controls Design

Stealth Automation specializes in providing robust PLC-based control systems and programmable controllers tailored to manage machinery and process operations. We excel in designing detailed control systems from the ground up, starting with creating control panel layouts that incorporate essential components like PLCs, relays, circuit breakers, push buttons, indicator lights, and displays. A key focus is ensuring that all wiring is routed safely and efficiently.

Incorporating sensors—such as temperature, pressure, flow, and proximity sensors—into the design is critical to capturing the necessary data that guides the control system’s operations. We prioritize designing interfaces that allow operators to monitor, interact with, and adjust the system easily. Our commitment to providing detailed information via HMIs ensures operators can make informed decisions quickly.

Our technical expertise spans a wide range of communication protocols, including Modbus, Ethernet/IP, Profibus, and OPC, ensuring seamless integration with various systems. While we specialize in Allen Bradley’s ladder logic for programming, we are proficient in other languages and platforms such as function block diagrams and structured text, as needed for different control systems. Our goal is to ensure that all components work together to create a cohesive, efficient, and safe automated system that performs reliably.

Electrical Design

Stealth Automation offers comprehensive solutions for electrical power distribution across systems and machinery, ensuring a reliable and efficient flow of power. We begin by designing electrical distribution panels, switchgear, transformers, circuit breakers, and other critical components. Our team develops detailed electrical diagrams that outline how each component is interconnected, clearly showing the path of electrical power through the system.

We design electrical circuits for various devices—motors, sensors, actuators, lighting, and other electrical equipment—ensuring each system functions as intended. Load calculations are conducted meticulously to ensure that the system is properly sized to handle the electrical demands of all equipment, avoiding overloads and inefficiencies.

Our expertise extends to selecting the right electrical components for the job, such as transformers, motors, PLCs, drives, and control equipment, ensuring they meet both the operational requirements and performance goals. By providing a comprehensive approach, Stealth Automation helps you create a safe, efficient, and well-organized electrical system that supports the smooth operation of all machinery and processes.

Electrical Design

Integration

Stealth Automation specializes in delivering customized automation solutions by seamlessly integrating PLC systems into industrial processes and machinery. Our focus is on enhancing operational efficiency and improving safety across industries such as manufacturing, energy, oil and gas, automotive, and beyond. Each automation system is specifically designed to meet the unique needs of our clients, whether it’s controlling machines, processes, or equipment.

We combine PLCs with other control systems, sensors, actuators, and Human-Machine Interfaces (HMIs) to create cohesive, fully automated systems. Stealth Automation handles the entire project lifecycle, from installing the necessary wiring to connect PLCs to sensors, motors, actuators, and other machinery, to ensuring the system functions as intended through thorough testing and troubleshooting.

In addition to installation and commissioning, Stealth Automation offers ongoing maintenance, troubleshooting, and system updates, ensuring that the system continues to perform optimally throughout its lifecycle. Our commitment to providing continuous support ensures that your automated system remains reliable and efficient over time.

Machine Vision

Stealth Automation enhances quality control by integrating cutting-edge machine vision technology into both new and existing equipment. Our expertise with advanced vision platforms such as Cognex 2D and 3D, Keyence, and Sensopart systems allows us to create intelligent vision solutions that deliver real-time analysis and instant defect detection. This capability enables swift corrective actions, improving productivity and minimizing downtime.

In addition to defect detection, our solutions include custom image server setups for historical tracking and quality documentation. This provides complete visibility and traceability throughout your production processes, ensuring that all quality control measures are well-documented and easily accessible. By leveraging advanced machine vision, Stealth Automation helps maintain high standards of product quality while optimizing operational efficiency.

Machine Vision

Upgrades & Retrofits

At Stealth Automation, we specialize in modernizing legacy control systems by upgrading them with cutting-edge PLC technology. We recognize that outdated systems can hinder productivity, increase maintenance costs, and limit overall performance. Our expert team ensures a smooth transition by seamlessly upgrading your control systems with minimal downtime, allowing your operation to benefit from enhanced performance, reliability, and efficiency.

We prioritize preserving your core processes while integrating modern automation features that deliver superior results. Our approach not only improves current operations but also positions your facility for future growth, ensuring that your systems remain competitive and adaptable to evolving industry demands. With Stealth Automation, you can trust that your legacy systems will be transformed to meet the needs of today and the challenges of tomorrow.

We Create Fully Connected Systems So You Can Focus On Your Business

Our priority is always your success—delivering cutting-edge automation solutions with innovative control designs and seamless system integration to enhance efficiency and optimize performance.

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